Many of the dsg s carry a factory 10 year, 100k warranty. If you have what is sometimes known as the light of death on a dsg gearbox which displays as. Transmission repair manuals 02e dsg dq250 instructions. Vw 7speed dual clutch transmission 0am repair manual edition 09. Volkswagen amarok 2011 workshop manual guide for increasing and decreasing load ratings. Looking in to get a 2015 gti, but i am not sure if i should go with dsg or manual. Direct shift gearbox replacement in some cases, it is possible for a dsg gearbox or alternative model to have suffered too much damage for effective repair. Whether you need a remanufactured transmission for a volkswagen cabrio, golf, jetta, beetle, passat, or any other model of volkswagen you may own, you can bet certified transmission has it in inventory and ready to deliver it anywhere in the united states. Why you should not buy a dsg transmission this subject seems to come up frequently with a staunch group of supporters and detractors on both sides. That being said, i only want a miata even more now. Volkswagen amarok 2011 workshop manual 4cylinder diesel engine 2. A dsg transmission is a dual clutch transmission used by volkswagen. Dsg transmission 0cg repair manual direct shift gearbox.
Information about rebuild transmission dsg 7 dq200 0am dq200 a transversely located 7stages transmission was launched in 2008. Dealerships will try to sell you a brand new transmission or sublet the repair job to a transmission shop. Mk5mk6 gti 6 speed transmission disassembly youtube. Transmission repair manuals 02e dsg dq250 instructions for. For this reason, the question of transmission options is no longer as simple as manual vs automatic. These manufacturers include audi, volkswagen, skoda. At precision transmission center of daytona beach worn and damaged. Volkswagens dsg transmission makes it easy not to miss. Drivetraindsg parts volkswagen vw audi porsche parts. For this reason, vw released the r32, a performance variant meant to eclipse even the gti. A few years ago, parts for the golf dsg transmission were difficult to source and obtain, requiring the replacement of the complete transmission unit. Vw dsg mechatronic repair guide how to repair mechatronic unit.
Information about transmission rebuild 02e dsg dq250. Common faults in the 6speed dsg automatic transmission. Most car manufacturers install reliable dsg gearboxes in their sports models. Most of the problems with the 6speed dsg transmission are associated with the valve body mechatronic. Also, logbook manufacture recommendation for the dsg service is 60,000km. Common faults in the 7speed dsg automatic transmission. Practically any sports car with a 6 or 7 speed gearbox utilises a fast. Vw 7speed dual clutch transmission 0am repair manual edition. Jan 20, 2019 john is a fervent writer, gamer, and guitar lover. Double clutch gearbox 02e dsg electric connections vw golf. Volkswagen golf service and repair manuals every manual available online found by our community and shared for free. Volkswagen amarok service training 6speed transmission. Buy products related to dsg transmission products and see what customers say about dsg transmission products on free delivery possible on eligible purchases. Volkswagen transmission repair clutch differential ase.
The last decade has seen a rise in popularity of various forms of automatic transmission. Wavetrac differential dsg 25 tooth ring for 02e quattro. While i think it is certainly a good idea that the 2015 volkswagen golf gti offers an automatic transmission option, there is absolutely. Dsg 0am, 0cw for vw and dsg 0vm for audi according to vag classification. Dual clutch transmissions deliver more power and better control than a traditional automatic transmission and faster performance than a manual. In this video you can see how you can repair dsg6 mechatronic unit.
The transverse sixspeed dsg transmission, also known as dq250, is a dualclutch automatic transmission that is found in vehicles by a number of manufacturers. Dsg direct shift gearbox the dsg direct shift gearbox is installed in audi, vw and several other european vehicles. Dsg transmission mechatronic j743, removing and installing, transmission. Once you get comfortable with their performance characteristics, its a pretty solid. Oct 29, 2015 i answer another one of the questions i frequently get asked. Read deeper into forums and blog posts and realise this unit can be replaced by a reputable dsg gearbox repair shop like ourselves for a fraction of the price of the main dealer. Dsg gearboxes are a new development in passenger vehicle transmissions and combine the advantages of a manual type gearbox with automatic shifting, plus a double clutch, all operated by a computer and servo motors. May 12, 2018 vw audi dsg repairs are becoming common place in the workshop. Generally, this sort of repair will cost more than half the value of the car if you drive a 3 or 4 year old vw golf or audi a34. Online library atsg transmission repair manual 02e atsg transmission repair manual 02e dsg transmission repair part 1 dual clutch replacement in this video, i replace my first dual clutch assembly, the customer says he had no reverse sometimes, delayed engagements.
The 7speed dsg automatic transmissionor dq200is a transmission that is growing rapidly in popularity. I looked all through this service manual, and its the same as any other jetta mk6 manual, with the exception of anything new since the previous release, like mds or startstop, new engine. In these cases, the experienced team at automatic transmissions can often replace your gearbox with a reconditioned alternative. At the end of the day, get whats best for you, not what is best for everyone else. Technical information should always be available to the foremen and mechanics, because their. Volkswagen amarok 2011 workshop manual running gear, axles, steering. A transverse dual clutch transmission, it was brought in to supercede the 6speed dq250 dsg unit, and is finding itself in more and more vehicles. The directshift gearbox commonly abbreviated to dsg, is an electronically controlled dual clutch multipleshaftmanual gearbox, in an transaxle design without a conventional clutch pedal and with. Gearbox 02e dsg dq250, in fact, is the first version of a semiautomatic transmission.
The gearbox factory specialist dsg transmission repairs and. Just having a repair manual in the car can allay a few fears. Dsg transmission mechatronic j743, removing and installing, transmission removed. A transverse dual clutch transmission, it was brought in to supercede the 6speed. Volkswagen pdf workshop and repair manuals wiring diagrams. Vw 7speed dual clutch transmission 0am repair manual. Dsg gearbox repairs direct shift gearboxes automatic. Online library atsg transmission repair manual 02e atsg transmission repair manual 02e dsg transmission repair part 1 dual clutch replacement in this video, i replace my first dual clutch.
Steve sutcliffe and david vivian lock horns and you can have your say. Luk gearbox repair solution for vw 02t transmission duration. The 09g09m 6speed automatic transmission is installed in the following. A direct shift gearbox dsg replaces the torque converter and multiple clutch elements used in a traditional automatic transmission with a. Porsche and audi both use their own version of of the dsg. Alternatively, watch the vw golf r dsg versus manual video here. The times in this video were taken on a slight incline and they vary from other. Get the best deals on complete auto transmissions for volkswagen when you shop the. The gearbox factory specialist dsg transmission repairs.
Dsg mechatronic faults do not have to go to main dealer and pay main dealer prices in order to be repaired, this is a myth. Dsg gearboxes are a new development in passenger vehicle transmissions and. Vw dsg transmission fluid 1 liter synthetic parts place inc. Why you should not buy a dsg transmission tdiclub forums.
Volkswagen amarok 2011 workshop manual 4cylinder diesel engine. Volkswagen 09g transmission problems as their owners will be well aware, certain models of the volkswagen jetta 2. Whether you need a remanufactured transmission for a volkswagen cabrio, golf, jetta, beetle, passat, or any other model of volkswagen you may own, you. Dsg 02e repair manual dsg7 dq200 workshop repair manual 0am repair manual. Former automatic transmission repairer, current welder and hobbyist game developer. Knowing how to drive with the vw dsg transmission opens you up to the advantages provided by this impressive piece of engineering. Jan 25, 2019 the dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change gears faster than any other geared transmission. Transmission oil for direct shift transmission 02e. Volkswagen transmission repair, rebuild or replacement 09g. Vw 6speed dual clutch transmission 02e repair manual edition. Vw parts volkswagen jetta v tdi dsg transmission parts page.
A dsg transmission is a dual clutch transmission used by. How dsg works understanding dualclutch transmission. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change gears faster than any other geared. It can act exactly the way you want it to in any situation and its very smart. Not sure how vw looks at the situation, but my extended warranty considers any car without a usercontrolled clutch pedal to be an automatic and therefore any failure of the unit including worn out dsg clutches is covered in full. Generally, this sort of repair will cost more than half the value of the car if you drive a 3 or 4 year old. And for the first time, the infamous dsg transmission made its way into the golf. Dsg transmission mechatronic j743, removing with transmission installed. I have been driving cars with dsgtiptronic for about 6 years. About 5 liters of vw dsg transmission fluid is required to perform the service completely, get 6 just in case you.
Another thing to keep in mind is that the dsg requires a service event every 40,000 miles whereas the conventional manual transmission does not. In the automotive world, engineers are constantly thinking of ways to make vehicles more powerful, smoother and more efficient. Many of these are not actually an automatic transmission, they are in fact a manual transmission with automatic control, in some cases this is taken a step further with the dual clutch gearbox. In this case gears are changed with a noticeable jerk. Dsg transmission repair rebuild diagnostics revzone. The vw golf with the dsg gearbox utilises a manual gearbox which has been adapted for fast gear shifting by computer and incorporating a dual clutch.
Vw 6speed dual clutch transmission 02e repair manual. Vw books, vw manuals, vw dvds and how to videos for aircooled vws. You can get the ssps on the dsg, manual trans, and other motors to cover what you dont have in this. Complete auto transmissions for volkswagen for sale ebay. Transmission failure can be caused by one or both systems. Dsg 02e repair manual vw 02e dsg gearbox dq250, dsg 6. Dsg transmission repair part 1 vw gti the dsg is nice dont get the manual went from a 6speed manual mini cooper s to a 6 speed dual clutch dsg volkswagen gti mk6. Vw audi dsg repairs are becoming common place in the workshop.
A main feature of 02e dsg dq250 is its elongated shape. For maintenance and repair work, always refer to the current technical literature. Regarding how the two different gtis drive, the dsg is a fast and slick shifting automatic transmission, and if thats what youre looking for, then this is probably the best transmission available in. Vw 6speed dual clutch transmission 02e repair manual edition 09. Not only do you now have access to the performance and efficiency of a manual transmission, but also the driving ease of an automatic transmission. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle roadworthiness and safety. Jan 18, 2019 the 7speed dsg automatic transmissionor dq200is a transmission that is growing rapidly in popularity. In conclusion, the dsg transmission makes the gti into the ultimate daily driver. These problems are jolt when starting from stationary, pull while accelerating smoothly, hard gear shifting while accelerating or slowing down. Since 2003 the dsg transmission has been used in volkswagen models commonly found in the us along with traditional manual transmissions and traditional automatic transmissions. Volkswagen gti transmission problems car forums at. As a vw mechanic for many years, all i can say is that in my experience, they seem to be very reliable.
Hello, i am currently looking for a van to convert to either a day van or possibly long term camper van. The tightening specifications stated apply to nonoiled nuts and bolts. I answer another one of the questions i frequently get asked. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Manual transmissions are an absolute joy, but the dsg is capable of much more than you or me.
Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team. Workshop repair and service manuals volkswagen all models free online. Vw mkva5 golfjettas discussions area for a5mkv jettagolf 20052006 pd and 2009 cr. Dsg transmission service kit without service tool featuring vaico fluid and filter includes all the necessary components for a drain and fill brand. To repair the vw golf dsg transmission unit requires care and specialist knowledge of the vw dsg transmission unit and also the ability to programme these later vw golf models. When manual mode is used, gearbox activates a special mode, which allows imitating the clutch work and the manual gear shift. Jan 09, 2017 mk5mk6 gti 6 speed transmission disassembly thatvwguy.
The first part of the dsg transmission fluid change is not much different than any other vehicle fluid change, but you will want a bentley manual on hand to make sure you are going about it correctly. The first part of the dsg transmission fluid change is not much different than any other. Ive seen a van which ticks all the boxes for me, however its dsg and i wasnt overly impressed with it when i test. In the automotive world, engineers are constantly thinking of ways to make vehicles more powerful. Assuming auto it is the dsg transmission and you more than. Assuming auto it is the dsg transmission and you more than likely had a problem with your mechatronics unit and not. Get the best deals on complete auto transmissions for volkswagen when you shop the largest online selection at. Everyone says dsg is very good, but i guess i will have to test drive gti with. The 7speed dsg automatic transmission or dq200is a transmission that is growing rapidly in popularity. I found a cheaper certified vw mechanic near me and went but as i asked, he told me that.